Sheng Cao

M.Sc. Student in Mechanical Engineering

Huazhong University of Science and Technology

State Key Laboratory of Intelligent Manufacturing Equipment and Technology

Portrait of Sheng Cao

Profile

Research focuses on high-precision large-scale spatial localization and measurement, point cloud registration, and multi-sensor perception, with applications in robotics and large-scale measurement systems. Publications include IEEE/ASME Transactions on Mechatronics and IEEE Transactions on Instrumentation and Measurement.

Education

Huazhong University of Science and Technology (HUST)

M.Sc. in Mechanical Engineering

GPA: 3.86/4.0

Recommended for postgraduate study without entrance examination

Related Courses: Matrix Theory, Robotics, Operations Research

Huazhong University of Science and Technology (HUST)

B.Eng. in Mechanical Engineering

GPA: 3.72/4.0

Related Courses: Computer Vision, Optimization Methods, Linear Algebra

Research Interests

Point Cloud Processing, Robotics, Large-Scale Spatial Measurement

Research Experience

Global Point Cloud Registration for Aircraft Skin in Distributed Measurement Systems (Undergraduate Thesis Continuation)

  • Developed a distributed measurement framework for global registration of aircraft skin point clouds using a 6-DoF cooperative target in large-scale measurement environments.
  • Proposed a laser-plane and Lie algebra-based pose optimization method on Lie groups for robust, accurate, and efficient 6-DoF estimation in distributed measurement systems.
  • Under review (major revision), IEEE/ASME Transactions on Mechatronics.

Pipeline Inspection and End-Face Measurement System Using Rotational Line Laser (PipeChina Collaboration)

  • Led the project as the primary technical contributor, developing a pipeline inspection system based on rotational line-laser scanning for large-scale industrial measurement.
  • Designed a high-precision point cloud processing pipeline with elliptical-cylinder fitting and geometric parameter extraction (major/minor axes) for accurate end-face modeling.
  • Developed a multi-pipe grading and sequencing algorithm to optimize pipe pairing.

Laser Tracker-Based Large-Scale Aircraft Skin Measurement and Point Cloud Stitching (COMAC Collaboration)

  • Led system integration and software development for a multi-sensor measurement system combining laser tracker, AGV platform, and 3D scanners.
  • Developed calibration and coordination algorithms for multi-sensor systems, and implemented global point cloud stitching for accurate reconstruction of large-scale aircraft skin surfaces.
  • Designed measurement and data processing workflows based on precise positioning from laser tracker measurements to support high-precision industrial inspection.

Distributed Measurement System Orientation and Error Modeling

  • Co-developed orientation methods for distributed measurement systems using improved bundle adjustment and Lie algebra, including algorithm design and experimental validation.
  • Developed error-field modeling methods based on laser tracker measurements for distributed systems, including system error identification and compensation.
  • Contributed to global precision control for large-scale field measurement by modeling measurement uncertainty and designing weighting strategies, with supporting analysis and validation.

Publications

Under Review

  1. Cao, Sheng, Tian, Y. M., Zhang, H. W., Xu, W., and Li, W. L. Global Point Cloud Registration for Aircraft Skin Using a 6-DoF Cooperative Target in Distributed Measurement System. Under review at IEEE/ASME Transactions on Mechatronics (major revision).

Journal Articles

  1. Tian, Y. M., Li, W. L., Cao, Sheng, Xu, W., and Ding, H. Orientation of Distributed Measurement Systems Using Improved Bundle Adjustment and Lie Algebra. IEEE/ASME Transactions on Mechatronics, 2024.
  2. Tian, Y. M., Li, W. L., Cao, Sheng, Xu, W., and Ding, H. Construction of Error Field for Distributed Measurement Systems Using Laser Tracker. IEEE Transactions on Instrumentation and Measurement, 2025.
  3. Tian, Y. M., Li, W. L., Zhang, H. W., Cao, Sheng, Xu, W., and Ding, H. Global Precision Control for Field Large-Scale Measurement Based on Uniformly Minimum Variance Unbiased Estimate. IEEE Transactions on Instrumentation and Measurement, 2025.

Conference Papers

  1. Tian, Y. M., Cao, Sheng, Li, W. L., and Xu, W. Modeling and Analysis of Measurement Uncertainty for Distributed Measurement Systems. Proceedings of ICAIRC, 2024.

Patents

Chinese Invention Patent, CN116482605B, Granted Jul. 29, 2025.
RFID-Based Indoor Full-Positioning Method for Forklifts.
First inventor.

Chinese Utility Model Patent, CN220820214U, 2024.
Measuring Device for Robot Tail-End Pose Compensation.

Chinese Invention Patent, CN117109581A, 2023.
Mobile Robot Self-Positioning Navigation Method Based on RFID.
First inventor. (Application published)

Academic Service

Reviewer for IEEE/ASME Transactions on Mechatronics

Honors and Awards

First-Class Academic Scholarship, HUST(2025)

First Prize, Challenge Cup National Undergraduate Academic Competition (China)(2023)

Second Prize, China Mathematical Contest in Modeling (Provincial)(2022)

Technical Skills

Programming
C++, MATLAB, Python, Qt, OpenCV, PCL, VTK, ROS
Technical Areas
Point cloud processing, 3D vision, large-scale measurement systems
Methods
Optimization, Lie algebra, pose estimation, multi-sensor calibration
Development
Linux, CMake, cross-platform scientific software development